Frequently Asked Questions About China Clothing Manufacturer
Before partnering with a China clothing manufacturer, it's critical to clarify core requirements, risks, and processes. Below are answers to the most common pre-collaboration questions to help you prepare.
What are the challenges of working with natural dyes in mass production?
→
How do I find a Chinese manufacturer that can do natural indigo dyeing?
→
What is metamerism and how do I avoid color mismatching under different lights?
→
How do I manage the approval process for shade bands in fabric production?
→
How do I create a physical quality standard library for my brand?
→
What are the best practices for storing and organizing fabric swatches and lab dips?
→
How can I use QC data to identify recurring problems and improve my tech packs?
→
What is the best software for managing quality control reports and data?
→
How does a factorys metal detection process work?
→
What do I do if a QC inspector finds a critical failure like a broken needle in a garment?
→
What are the most common critical failures found during apparel inspections?
→
How do I follow up on a CAP to ensure the factory has fixed the identified issues?
→
What is a Corrective Action Plan (CAP) from a factory audit?
→
How can I assess a factorys capability versus its compliance?
→
What is the difference between a first-party, second-party, and third-party audit?
→
How do I verify the authenticity of a factorys ISO 9001 certification?
→
What is a Certificate of Conformity (COC) and when is it required?
→
How can I ensure the quality of fabric I purchase from a wholesale market?
→
Is it risky to buy my own fabric from a market?
→
What is the process for buying fabric at a market and having it sent to my factory?
→
How do I navigate the Guangzhou fabric markets?
→
What is the advantage of a factory being close to a major port like Shanghai or Shenzhen?
→
How do I find a factory that is located near a major fabric or trim market?
→
How can a factorys location (e.g., South vs. North China) affect logistics costs?
→
Should I send my own fit model or a mannequin to my factory in China?
→
What is the difference in body shape between a typical US fit model and a Chinese fit model?
→
How do I communicate fit corrections like reduce shoulder slope or add more ease at hip?
→
What should I look for when a fit model is trying on my sample?
→
What is the best way to conduct a video fit session with a factory in China?
→
How do I troubleshoot a fit issue with my factory remotely?
→
What is a standard grade rule for sizing up from a medium to a large?
→
How do I find a factory that can help with grading my patterns for different sizes?
→
What is the difference between drafting a pattern from scratch and digitizing an existing one?
→
How do I find a factory that can provide pattern-making as a service?
→
Is the sample room manager the most critical person for a new brand to build a relationship with?
→
How do I assess the technical skill of a factorys sample room manager?
→
What does a low employee turnover rate signify about a factorys management and culture?
→
How do I ask a factory about their employee turnover rate?
→
What is a kaizen or continuous improvement philosophy in a manufacturing context?
→
How does a factorys investment in technology reflect its long-term vision?
→
What are the key characteristics of a world-class apparel manufacturer?
→
How can I find a mentor who has successfully built a brand by manufacturing in China?
→
What is the single most important factor for long-term success when manufacturing in China?
→
How do I balance the need for low cost with the need for a reliable, long-term manufacturing partner?
→
What is the best way to present a multi-year growth plan to a potential factory partner?
→
How can a small brand gain the preferred client status?
→
Do large brands get preferential treatment and better pricing from the same factories?
→
What are the economies of scale in fabric purchasing?
→
How does the unit cost of a garment change when scaling from 1,000 units to 100,000 units?
→
Is it possible to donate my unsold inventory for a tax write-off?
→
What are the contractual terms for brand protection when liquidating stock?
→
Can I sell my excess inventory to off-price retailers like TJ Maxx?
→
How do I handle inventory liquidation for unsold products made in China?
→
What is the cost of storing inventory in a 3PL warehouse in the US vs. leaving it in China?
→
Can I find a Chinese partner to help me develop a clothing rental or resale model?
→
How do I design a garment for disassembly to make it easier to recycle?
→
What is the future of circular fashion and how can I work with Chinese factories to enable it?
→
How do I create a long-term sustainability roadmap for my brands manufacturing?
→
Are there services that offer carbon offsetting for shipments from China?
→
How do I calculate the carbon footprint of my apparel supply chain?
→
What is the cost difference between air freighting 1,000 t-shirts versus sea freight?
→
What is the typical cost for expedited production or rush orders at a Chinese factory?
→
How can I build a more agile supply chain to react to sudden trend changes?
→
How do I protect my brand if a key material from my Chinese supplier becomes unavailable?
→
What are the ethical implications of researching and contacting your competitors factory?
→
How do I use Panjiva or ImportGenius to research supply chains?
→
What is an import manifest and can I use it to research my competitors suppliers?
→
How can I find out who manufactures for my direct competitors?
→
How do I conduct a competitive analysis of other brands manufacturing in China?
→
What is the Golden Sample and how is it used to resolve disputes?
→
Should I film my QC inspectors process for my records?
→
How do I document quality problems in a way that is clear and indisputable?
→
Is it common for factories to offer a discount on future orders to compensate for a quality issue?
→
How can I ask a factory to remake a portion of an order that has failed inspection?
→
What is my negotiation leverage once Ive already paid the 70% balance payment?
→
Whats the best way to handle a situation where a finalized sample is perfect but the bulk production is flawed?
→
How do I follow up effectively after a factory visit to move to the next step?
→
What are the key takeaways I should aim for from each factory meeting?
→
Is it better to stay near the factories in industrial zones or in the city center?
→
How do I navigate local transportation and business etiquette during a sourcing trip?
→
What is the best time of year to take a factory sourcing trip to China?
→
How do I plan a sourcing trip to China to visit multiple factories?
→
How do I verify that my supplier is using a PFC-free DWR?
→
What is the difference between a C6 and a PFC-free DWR finish?
→
Can I get a fabric treated with a durable water-repellent (DWR) finish in China?
→
What are the latest innovations in anti-odor technologies for fabrics?
→
How do I find a factory that can do bonding or welding for seamless activewear?
→
What is the best fabric composition for shapewear or compression garments?
→
How can I find a factory for performance swimwear that is chlorine-resistant?
→
What are the safety standards for drawstrings on childrens hoodies in the US and EU?
→
How can I find a factory that makes high-quality, GOTS-certified baby onesies?
→
What is the vulcanization process for canvas sneakers and where is it done?
→
How do I prototype a custom shoe sole with a Chinese manufacturer?
→
What are the technical requirements for manufacturing waterproof, breathable footwear?
→
How do I ensure my leather goods are made with chrome-free tanned leather?
→
What are the different grades of leather and how do I specify them?
→
How do I source a factory for handmade leather goods like wallets or belts?
→
Where is the center of silk production in China today?
→
How do I find a manufacturer for custom-printed silk scarves in China?
→
What is the difference between a fused canvas and a full canvas construction in a suit jacket?
→